Part Number: DCS880-S02-0820-05X0; Derivative Model: Heavy-Duty DC Drive with Integrated Control Unit (Dual-Cabinet Modular Design)
Alternate P/N: N/A (Fully Compatible with ABB DCS880 Series Accessories and Industrial Control Systems)
Brand: ABB (Industrial Automation & Control Division)
Product Category: Industrial DC Drive (High-Power Digital DC Motor Speed & Torque Controller)
Product Series: ABB DCS880 Series (Heavy-Duty DC Drives for Industrial Applications)
Core Application: Designed as a high-capacity digital DC drive with dual-cabinet modular structure, mainly used for precise speed and torque control of large-power DC motors in industrial scenarios such as metallurgy, mining, heavy machinery, material handling, and power transmission. It adapts to harsh industrial environments with heavy loads, frequent start-stop operations, and strict control accuracy requirements, ensuring stable motor operation, improving production efficiency, and supporting continuous 24-hour operation.
Core Features: Digital Signal Processor (DSP) based control architecture; multi-control mode support (speed, torque, current); integrated comprehensive protection functions; seamless integration with PLC/DCS systems; dual-cabinet modular design for easy maintenance and expansion; parameter configuration via ABB DriveCom software and local control panel; adaptive motor tuning, energy-saving operation mode, and fault self-diagnosis.
2. Electrical Specifications
Supply Voltage: 380-500V AC (3-phase, 50/60Hz); Voltage Tolerance: ±10% (342-550V AC); Control Circuit Voltage: 24V DC (nominal), ±10% tolerance (21.6-26.4V DC); Power Consumption: ≤800W (control circuit), total power consumption dependent on load condition.
Output Parameters: Rated Output Current: 820A (continuous); Peak Output Current: 2460A (10s duration, 300% of rated current); Rated Output Voltage: 400V DC (for 400V AC input), 500V DC (for 500V AC input); Output Regulation Accuracy: ±0.1% of rated speed (static), ±0.5% of rated speed (dynamic).
Digital Inputs/Outputs: 8-channel configurable digital input (DI), 24V DC (PNP/NPN selectable), response time ≤1ms; 4-channel configurable digital output (DO) (open collector transistor, max 1A per channel) + 2-channel relay output (max 5A/250V AC); overcurrent and short-circuit protection for transistor outputs.
Analog Inputs: 4-channel analog input (AI); input type: 4-20mA DC / 0-10V DC (software configurable); input impedance: ≥1MΩ (voltage input), ≤250Ω (current input); accuracy: ±0.1% FS (full scale) at 25°C; used for speed reference, torque reference, and auxiliary sensor signal acquisition.
Analog Outputs: 2-channel analog output (AO); output type: 4-20mA DC (sink/source configurable); output load: 0-600Ω; accuracy: ±0.2% FS at 25°C; used for feedback of motor speed, current, torque, and drive status parameters.
Communication Interfaces: 1 × RS-485 port (Modbus RTU protocol, baud rate 1200-115200bps configurable, 2kV isolation protection); 1 × PROFIBUS DP port (for seamless communication with PLC and DCS systems); optional Ethernet port (RJ45, 10/100Mbps, TCP/IP protocol) for remote monitoring, control, and maintenance.
Control Performance: Speed Control Range: 1:1000 (with tachometer feedback), 1:100 (without feedback); Speed Response Time: ≤100ms (rise time to 95% of set speed); Torque Response Time: ≤50ms; Current Control Accuracy: ±1% of rated output current.
Protection Functions: Overcurrent, overvoltage, undervoltage, overheating, motor stall, phase loss, ground fault, and reverse rotation protection; ESD Protection: ±8kV (contact discharge), ±15kV (air discharge) per IEC 61000-4-2; Insulation Resistance: ≥1000MΩ at 500V DC (power supply to ground); Isolation Voltage: 2500V AC (1 minute) between power circuit and control circuit.