Part Number: MC78IO; Model: MC78IO; Product Name: Sumitomo MC78IO High-Performance Motion Controller
Brand: Sumitomo Heavy Industries, Ltd. (A Global Leader in Mechatronics, Specializing in Motion Control Systems, Industrial Machinery, and Precision Drive Components)
Product Status: Original Industrial-Grade Product (In Stock for High-Precision Automation Projects); Product Category: Multi-Axis Motion Controller, Designed for Full-Digital Synchronous Control Systems.
Core Application: Widely applied in semiconductor inspection & manufacturing equipment, FPD (Flat Panel Display) inspection & production machinery, ultra-precision XY stage control, and various industrial machines requiring high-speed servo processing and multi-axis synchronization. It forms a complete control system with Sumitomo SD series servo drivers and PP78 position measurement units.
Core Features: CompactPCI Bus Compliance; Maximum 6-Axis Control Capacity; Full-Digital Interface; Built-In S-Curve Acceleration/Deceleration; Multiple Interrupt Functions; High-Precision Interpolation; Compatibility with Servo Drivers and Air Actuators; Efficient Tuning Software Support.
2. Core Performance Specifications (Ta = 25℃, Unless Otherwise Specified)
2.1 Control Performance Parameters
Controllable Axes: Up to 6 Axes; Control Modes: Position Control, Velocity Control, Load Control (Full Closed-Loop Control Available);
Acceleration/Deceleration Pattern: S-Curve Acceleration/Deceleration (Independent Setting of Acceleration and Deceleration Time); Interpolation Function: Linear Interpolation for Multi-Axis Synchronization;
Override Functions: Continuous Operation (Pass Mode), Speed Override, Position Override; Control Algorithms: Disturbance Observer, Low-Pass Filter, Notch Filter, Active Yaw Control (For Gantry Stages), Backlash Compensation.
2.2 Interface & Communication Parameters
Driver Interface: Digital Interface (Dedicated for Sumitomo SD Series Servo Drivers and Air Actuators); Command Support: Pulse Train Command, Analog Voltage Command;
Host Interface: CompactPCI Bus (Compliant with PICMG 2.1 R2.2, 32-Bit, 33MHz), Ethernet (100Mbps), USB (Version 1.1), RS-232C;
I/O Interface: General-Purpose Digital Inputs x 32 Points (Standard), Up to 128 Points (Max); General-Purpose Digital Outputs x 32 Points (Standard), Up to 128 Points (Max);
Analog Inputs: 4 Channels (14-Bit Resolution, ±5V or ±10V Selectable); Analog Outputs: 4 Channels (12-Bit Resolution, ±5V or ±10V Selectable);
Interrupt Functions: External Input Interrupt (DI Interrupt), Distance Comparator Interrupt, Load Comparator Interrupt; Software Support: Tuning Software for Efficient Device Adjustment and Commissioning.
3. Hardware Configuration & Mechanical Parameters
3.1 Hardware Configuration
Cooling System: Passive Convection Cooling (Adapted to CompactPCI Chassis Environment); Indicator Lights: Power Indicator (Green), Run Indicator (Blue), Fault Indicator (Red);
Protective Functions: Overcurrent Protection, Overheating Protection, Short-Circuit Protection, Communication Fault Alarm, Power Supply Abnormality Detection;
Expansion Capability: Compatible with Sumitomo PP78 Position Measurement Signal Processing Unit for Ultra-Precision Scanning; Support for G-Code and Motion Language (Optional Software Package).
3.2 Mechanical & Installation Parameters
Dimensions (W × D × H): 125mm × 250mm × 260mm; Mounting Type: CompactPCI Bus Mount (Compliant with Industrial Chassis Installation Standards);
Weight: ≤2.5kg (Net Weight); Housing Material: Aluminum Alloy (Enhanced EMI Shielding and Mechanical Durability); Protection Grade: IP20 (Indoor Chassis Installation);
Terminal Type: Gold-Plated Plug-In Connectors (For Signal Transmission, Ensuring Stable Connection); Bus Interface: CompactPCI Standard Connector (32-Bit Data Transmission).